How To Making The SPC Floor ?
1. Production Process Flow:
Step1. Mix
According to the ratio of raw materials for automatic weighing, high-speed mixer hot mix (thermal mixing temperature: 125 ℃, role.
It is the mixing of all kinds of materials evenly, removing water from the materials.
To prevent over-heating and burning, cold mix temperature: 55 ℃. Evenly mixed materials by cooling.
Step 2: Extrusion
Add the double screw extruder, and conduct the heating extrusion
After four roller calender, the base material is fixed thickness, color film, wear-resistant layer, cooling and cutting.
Step 3: UV coating
Surface UV coating machine
Procedure 4: cutting +slotting + packaging
Slitting - grooving, trimming, chamfering - inspection – packaging
2. List Of Equipment
No. | Machinery List | QTY | Remark |
1 | 92/188 Conical twin screw extruder | 1 | 800kg/hr |
2 | Extrusion mould | 1 | |
3 | 4 roller calendar | 1 | |
4 | Water roller thermostat controller | 1 | |
5 | Double working position pay-off system | 1 | |
6 | Cooling bracket | 1 | 12 meters |
7 | Edge trimming unit | 4 | |
8 | Haul-off | 1 | |
9 | Cutter | 1 | |
10 | Stacker | 1 | |
Auxiliary Machinery List | |||
1 | Feeding machine | 2 | |
2 | hot-cool mixer | 1 | 800/2000 |
3 | Crusher | 1 | 37kw |
4 | Milling machine | 1 | 90kw |
5 | Cutting and Slotting machine | 1 | Auto or Semi-automatic |
3. Feature Of SPC Floor Extrusion Line
1) High cost performance, strong stability.
2) High automation, Labor less.
3) One key service, including: provide workshop layout, equipment processing, equipment installation and debugging, staff training and a complete set of solutions.
4) The SPC floor manufacturing process is more simple than LVT, WPC flooring.
4. The Layout For SPC Floor Project
